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How Air Gaps, Workpiece Conditions, and Operating Temperature Affect Magnetic Pull Force

In sizing and selecting magnets and custom magnetic assemblies, it is important to ask a number of questions about the working area in which the magnet will operate. The answers to these questions help deliver a higher level of success in providing a magnet that meets the fit, form, and function of the application. Three areas of concern that we’ll address are: air gap relative to holding force, workpiece conditions, and operating temperature. All of these represent important conditions for the magnet’s ultimate performance…

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Magnetic Component Design: Magnet Feature Optimization for Manufacturability Improvements

Designers and engineers that need to incorporate a magnet into their application are not often aware of the mechanical characteristics of magnetic alloys. Features that are commonly specified and produced on materials such as mild steel, stainless steel, aluminum, or brass can be very difficult to produce on a magnet or incorporated into magnet assemblies…

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Samarium Cobalt (SmCo) Magnet Pull Force Calculation Tool Now Available

As part of our ongoing effort to provide magnet-related resources that may be useful to those in the field, we have added to our collection of magnetic property calculation tools. This particular resource is a magnetic force calculation utility that aids in estimating the attractive (pull) force of Samarium Cobalt magnets.

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Magnetic Saturation: Understanding Practical Limitations to How Much Induced Magnetism Can Be Achieved in a Workpiece

There are limits to how much induced magnetism is possible in different materials and similar workpieces of varying size, shape and configuration. The principle of magnetic saturation observes that there is a point of diminishing returns at which attempting more externally applied magnetic field (H) will give rise to no additional magnetic induction (B). Increasing the thickness of a workpiece is generally beneficial. However, these changes will likely impact cost, mass, and possibly ease of manufacturing. It is therefore beneficial to understand and control for the magnetic saturation of materials during the design stage…

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HHow to Qc (Quality Control) Magnet Strength

How do you QC a permanent magnet, magnetic assembly, or a piece of equipment utilizing magnets? There are several methods which will pass a Gage R & R, but they are generally unknown to people outside of the magnet industry…

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Magnet Safety 101: How to Safely Handle Magnets

Magnets are produced in a wide array of sizes, shapes, and strengths, but there are similarities between all magnetic materials.  They are all relatively brittle which when coupled with their magnetic strength present a number of issues.  They also invoke curiosity, and who hasn’t heard the adage of what curiosity did to the cat?  Handling…

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What Is Magnetic Permeability?

A material’s magnetic permeability refers to its ability to align itself with a magnetic field. A high magnetic permeability indicates that a material easily aligns itself to a magnetic field. If it is difficult to align to the magnetic field, the material is said to have low magnetic permeability. Magnetic permeability can also be thought…

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Essential Advice for Choosing the Best Magnet Vendor

So the right type of magnet has been designed or selected for your application and now you’ve begun the task of finding a company that can supply the part, right? Well, it’s not always that easy as magnets are unlike other commodities and, in fact, they should not be treated as commodities at all. At…

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Magnetic Force Calculator Estimates Neodymium (Rare Earth) Magnet Pull Force

As part of our ongoing effort to provide magnet-related resources that may be useful to those in the field, we have added to our collection of magnetic property calculation tools. This particular resource is a magnetic force calculation utility that aids in estimating the attractive (pull) force of Samarium Cobalt magnets.

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Alnico Magnets are High-Temperature Magnets Ideal for High Heat Applications

Since its incorporation in 1961, Dura Magnetics has been a leading manufacturer of fabricated alnico magnets.  Alnico is an acronym used to reference the three primary elements used in the manufacturing process; aluminum, nickel, and cobalt.  Prior to the 1970’s and the advent of rare earth magnets, alnico was the strongest type of permanent magnet. …

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